HERMA AutoSplicer

An industrial machine with two large rollers, a control panel, and various control elements for processing materials.

A person is adjusting a precise measuring instrument with both hands while working on a technical machine.

Machine with multiple pipes and blue handles, designed for processing materials or products.

A view of the internal parts of a machine featuring metallic components and a white element positioned within a mechanical system.

Control panel with a touchscreen and control buttons, used for operating machines in an industrial environment.

Fully Automatic Splicing Process for Nonstop Labeling

Uninterrupted roll change: The HERMA AutoSplicer automatically connects the nearly empty label roll to a prepared spare roll, keeping the labeling process running without downtime.
Higher system availability: Reduces production-related downtime caused by manual roll changes and unlocks significant productivity potential.
Automated and standardized processes: Fewer manual interventions, greater process reliability, and improved planning in production.
Powerful and versatile: Reliable label band connection even at speeds exceeding 110 m/min, as well as for paper, film, transparent, and multi-layer label materials.
Easy to integrate and user-friendly: Flexible retrofitting into existing labeling systems, intuitive machine control, and optimal process visualization via a modern HMI with a user-friendly GUI.
New—Optional cutting system: For the first time, this enables automated roll changes even for label webs that are firmly attached to the roll core.

HERMA AutoSplicer Video

Note: The additional investment in a HERMA EasyCutter is also worthwhile for an uninterrupted process with seamless changes. This is because the EasyCutter makes it possible to extract the empty carrier tape and shred it into small pieces. The scraps are automatically collected and can then be recycled. There is absolutely no need to manually remove the wound-up empty carrier tape. With a splicer and the HERMA EasyCutter, downtime caused by roll changes can always be reduced to a minimum—and in the vast majority of cases, even avoided entirely.

Technical data

Labels:
Label height	15–80 (160) mm
Label length	30–255 mm
Distance between labels	2–3 mm
Distance to bottom edge of carrier tape	1 ± 0.3 mm
Label thickness	50–100 μm
Basis weight	30–200 g/m²
Carrier tape thickness	30–120 μm
Unwinder	400 mm / 500 mm
Label material	Paper or plastic (opaque or transparent), single or multi-layer
Backing paper material	Paper or plastic, without perforations, with as few adhesive joints as possible
Tear resistance of backing paper lengthwise	≥ 92 N / 15 mm (according to DIN ISO 1924-2:2009-05)
Winding	Inside or outside
Core diameter	76 mm / 152 mm
Weight	345 kg
Dimensions	85 cm x 105 cm x 207 cm (L x W x H)
Speed	Up to 110 m/min *

Technical Design and Environmental Conditions:
Electrical Connection	400 V TN-C-S, 50 Hz, 3-phase, 700 – 1,700 VA / 208 V, delta 4-wire, 60 Hz, 3-phase
Pneumatics	6 bar, 3 m³/h Compressed air quality in accordance with ISO 8573-1:2010 [7:8:4]
Materials	Anodized aluminum, stainless steel, plastic
Operating	+5 °C to +40 °C
Relative humidity	15% to 80%, non-condensing (at 35 °C)

* Maximum performance depends on the labels used and the carrier tape material. The achievable performance is verified using original label samples on the roll.

Additional nonstop solutions for uninterrupted labeling

With its nonstop labeling solutions, HERMA enables a continuous labeling process without production-related interruptions, thereby increasing efficiency, productivity, and process reliability.
EasySplicer and AutoSplicer ensure a continuous supply of label material, while the HERMA 500, with its redundancy feature, further safeguards the labeling process itself against malfunctions and failures. All three solutions can be flexibly integrated into new or existing production lines.

An overview of all nonstop labeling solutions

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We produce labeling solutions according to your specifications - suitable for your application!

[Translate to English:] HERMA Formular Etikettiermaschinen Angebot anfordern

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